No products in the cart.

No products in the cart.

No products in the cart.

Max-Torrellas-headshot
[ July 30, 2025 by Alexios Grigoropoulos 0 Comments ]

Dr. Max TORRELLAS

Short CV

Researcher in the Biotechnology group at AIMPLAS. He holds a PhD in Biotechnology and Biomedicine from the University of Valencia and a Master’s degree in Plant Molecular Biotechnology from the Polytechnic University of Valencia. He spent 5 years in public research organisms, working on biotechnology of industrial non-conventional yeasts. Later he joined the Valencian Institute of Microbiology.

In 2023 he joined the Recycling and Biotechnology cluster at AIMPLAS, where he is currently working on exploring novel biotechnology possibilities for the recovery of critical raw materials from electrical and electronic waste.

Abstract

The transition to sustainable printed electronics (PE) requires solutions for end-of-life (EoL) management, including the development of effective recycling and material recovery strategies. This contribution presents ongoing efforts within the EU-funded REFORM project and complementary activities focused on the recycling of electronics.

In REFORM, multiple recycling approaches are being validated to address the complex composition of PE systems. The selection of recycling strategies is informed by stakeholder insights and current waste collection policies and practices, ensuring system-compatible solutions. These include simulations of industry sorting scenarios using different technologies.

To complement physical separation methods, the feasibility of material recovery is explored. Bio-recovery of valuable metals is explored as a low environmental impact alternative for the extraction of metals (Ag) from electronic waste. In parallel, chemical recycling alternatives are also explored. Metal recovery from PE waste is key in ensuring resource efficiency and reduces the need for virgin metal extraction, aligning with circular economy objectives. Beyond REFORM, AIMPLAS leverages its expertise in electronics recycling to advance the recyclability of PE materials with pilot recycling infrastructure.

1709498244671
[ July 30, 2025 by Alexios Grigoropoulos 0 Comments ]

Leire SANCHEZ-DUENAS

Short CV

Leire Sanchez-Duenas is graduated in Physics and Electronic Engineering by the University of the Basque Country [UPV/EHU] (Spain). She developed her interuniversity master studies on New Materials at the UPV/EHU and the University of Cantabria (Spain).

In 2020 she started her research experience on Printed Electronics at TEKNIKER (Spain).

Since 2022, she has been developing her PhD research in the development of sustainable inks for Printed Electronics, in both TEKNIKER and the University of the Basque Country.

Abstract

In the recent decades, electronic waste has become a problem, due to the increase of electronic demand and the programmed obsolescence. This constitutes an environmental concern leading to the need of developing new sustainable systems. Sustainability could be ensured by reducing the used materials or by using bio-based or biodegradable materials. Printed electronics represent a good opportunity to achieve this objective, by developing new sustainable inks. Printed electronics inks are formulated using four main group materials: the functional material, responsible of the ink electrical properties; the binder and the solvent, which carry the functional material; and some additives to control specific properties. A proper composition selection is needed to ensure sustainability and functionality. Electrical conductivity is a critical parameter for printed electronics. Conductivity is commonly achieved by using precious metals (silver, gold, etc.) as the functional material, exposing conductivities up to 107 S/m. Nevertheless, for specific applications, lower conductivities can be considered and other sustainable materials presenting electrical conductivity, should be considered, such as biobased carbon particles. These, in combination with a biodegradable binder, and an ecofriendly solvent, are a good choice for developing greener electronics.

For that reason, TEKNIKER has been working on the development of a new sustainable conductive carbon ink, using polylactic acid (PLA, a biodegradable polymer), as the binder. The obtained ink is suitable for digital printing, obtaining conductivities about 103 S/m, which are suitable for specific applications. The obtained conductivity value of the ink is comparable to high conductive carbon inks available on the market.

SOGA
[ July 28, 2025 by vasoula2025 0 Comments ]

Sol GUTIÉRREZ

Personal Information

Sol Gutiérrez is a Nanomaterial Specialist at the Danish Technological Institute, where she focuses on developing two-dimensional materials and nanomaterials for printed electronics applications. Her current work involves synthesis and characterisation of materials for wearable sensors, electrochemical sensors, and copper-based conductive inks, contributing to European Union projects including EECONE, SaP, and Diagonal as part of multidisciplinary teams working toward sustainable electronic solutions.

Dr. Gutiérrez completed her Ph.D. in Materials Chemistry at DTU (2018-2022), studying perovskite nanocrystal photophysics and morphological effects from nano to microscale. Her research background includes experience with various characterisation techniques, film deposition methods, and nanomaterials synthesis. With a particular interest in sustainability and green alternatives, she applies her technical expertise to explore how nanomaterials can contribute to more environmentally conscious approaches in printed electronics and materials development.

Abstract

Copper’s exceptional electrical conductivity and natural abundance position as a sustainable alternative to silver in printed electronics. However, challenges in oxidation resistance, dispersion stability, and ink formulation have limited its adoption. This work addresses these barriers through scalable green synthesis methods to produce copper nanoparticles, combined with systematic particle engineering strategies that optimise size, shape, and surface chemistry to enhance conductivity. By controlling nanoparticle morphology and employing tailored surface coatings, we achieve resistivity as low as 63 mΩ/□ using flash sintering methods, while maintaining stability during storage and processing.

The practical implementation of these copper inks is demonstrated in membrane switch devices, a cornerstone of flexible electronics. Climate chamber studies reveal copper’s susceptibility to humidity and temperature varies significantly with ink formulation strategies, informing robust design approaches. Current challenges focus on improving adhesion to PET substrates, where the conductivity of copper tracks outperforms silver, but formulation optimisation is critical to enhance interfacial bonding. Ongoing efforts prioritise refining sintering protocols, testing additives to overcome PET’s low surface energy and non-polar nature. This work bridges green nanoparticle synthesis with industrial-scale conductive ink production, paving the way for sustainable alternatives in wearable electronics and beyond.

This research was funded by the European Union under the GA no 101070556- Sustain a Print.

Karani
[ July 7, 2025 by vasoula2025 0 Comments ]

Maria KARANI

Personal Information

Maria Karani is currently scientific personnel at Centre for Research & Technology Hellas (CERTH), focusing on thin film deposition methods using the Aerosol Jet Printing technology. My journey began with a Bachelor in Physics from the Aristotle University of Thessaloniki (AUTH), then acquired a MSc in Nanotechnology from Chalmers Technical University in Gothenburg, Sweden. My diverse career path includes consulting for Volvo Trucks AB as a Simulation Engineer for Hybrid/Full Electric Heavy Duty vehicles and serving as a Research Engineer at SiTEk Electro Optics AB, focusing on semiconductor-related optoelectronic devices. My enthusiasm for applied research in energy-related projects with significant societal impact brought her to CERTH in Thessaloniki.

Abstract

Aerosol Jet printing (AJP) is an advanced additive manufacturing technique that enables the high-resolution deposition of functional inks [i]—such as conductive nanoparticles, polymers, and biological materials—onto diverse substrates including rigid, flexible, and few-mm-rough surfaces. The process operates by atomising the ink into a fine aerosol mist, typically via ultrasonic or pneumatic methods, which is then carried by a gas stream through a virtual impactor to remove oversised droplets, ensuring a narrow particle size distribution. The focused aerosol stream is subsequently directed through a converging nozzle and collimated by a sheath gas, enabling precise deposition with feature sizes as small as 20 μm. This maskless, non-contact, open-air deposition method allows for the creation of complex geometries with high aspect ratios and minimal overspray, making it particularly suitable for applications in microelectronics, biosensors, and conformal printed devices. Additionally, the low processing temperatures involved in AJP render it compatible with temperature-sensitive materials, positioning the technology at the forefront of flexible and wearable electronics manufacturing.

In this study, a comprehensive examination of the capabilities of the AJP technique is conducted through the presentation of representative proof-of-concept demonstrations and active research initiatives. These illustrative cases serve as a foundation for an in-depth discussion on the technique’s potential for advancing applications across diverse technological domains.

Lou Bernard (1)
[ July 4, 2025 by vasoula2025 0 Comments ]

Lou BERNARD

Personal Information

Lou Bernard studied at the Bordeaux Graduate School of Biomolecule Technology, Bordeaux, France, where she obtained first a bachelor’s degree and then M.S. degree in biotechnology engineering in 2023.
She did various work placements in startups on environmental microbiology and molecular biology where she was investigating bioplastic synthesis from organic waste and air depollution using bacteria. She is currently working as sustainability engineer at Lomartov, Valencia, Spain where she focuses on sustainability assessment of emerging technologies. This work includes conducting Life Cycle Assessments (LCA), economic evaluations and using ecodesign methodology among other tasks, to evaluate impacts of innovative technologies.

Abstract

The primary objective of Sustain-a-Print (SaP) project is to develop novel life-cycle pathways for printed electronics (PE) to achieve circularity. This involves redesigning PE products and manufacturing processes, using biobased and compostable materials and promoting closed-loop recycling of the metals used in conductive inks. Two PE devices were developed in SaP following ecodesign principles: a biosensor and a membrane switch.

Life cycle assessment (LCA) was used to calculate the environmental impacts of the ecodesigned PE devices, identifying key environmental hotspots and comparing them with the original devices produced under a linear economy model. A cradle-to-cradle approach was adopted, meaning that the scope of the assessment covers the production of the new materials, novel manufacturing processes and the end of life (EoL) of the PE devices. Special focus was placed on the EoL solutions proposed for the various components.

The ecodesigned biosensor shows a significant reduction in weight, mainly due to lower use of substrate and ink. This results in decreased environmental impacts, as lower quantity of metals —responsible for most of the environmental burden— is required, and a substantial portion is assumed to be recovered at the EoL. In contrast, the ecodesigned membrane switch uses more material, as the new copper ink is less conductive than the silver ink in the original device. Nonetheless, the environmental impacts of the new devices are still notably lower than its baseline, due to the lower impacts of copper compared to silver and the potential for metal recovery at EoL.

Domann
[ June 13, 2025 by vasoula2025 0 Comments ]

Gerhard DOMANN

Personal Information

Gerhard Domann studied Physics in Heidelberg and Oldenburg, Germany with a focus on organic solar cells. Since 2001 he works at Fraunhofer Institute for Silicate research. Main research topics have been the modification of inorganic-organic hybrid polymers for applications in printed electronics and microelectronics. Since 2008, Gerhard Domann holds an MBA from the University of Bradford, UK. Now, Gerhard Domann is responsible for the department “Application technology” that develops materials in the field of glasses, polymers, silicones and composites to be applied for optics, electronics, sensors, actuators and medical technology and fosters approaches to use digital methods in material research. Gerhard Domann has coordinated several European projects and is involved in other international project schemes. He holds about 10 patents in the fields of materials and components. Now, he coordinates the EU project CircEl-Paper.

Abstract

The targets set by the EU for the recollecting and recycling rate of e-waste are still not being met. This has a negative impact on sustainability and reduces the resilience of the European electronics industry for valuable materials.
This paper discusses a new approach to producing printed circuit boards that are easier to recycle than traditional FR4 boards. The core of the development is the use of paper and other more sustainable materials to establish a PCB technology for electronics that is in line with the implementation of the circular economy concept. To be competitive with established technologies, the developed paper-based electronic substrate should meet the specifications of simple FR4 PCBs in terms of integration density, metal conductivity and multilayer build-up capability. From an environmental point of view, the paper-based PCB has some advantages as paper is considered a bio-based material; recycling systems are widely established and accepted by customers. From a process engineering perspective, paper is also a suitable substrate for the application of R2R printing techniques.
However, there are also some disadvantages in terms of flame retardancy, water absorption and dimensional stability that need to be solved. – without compromising the recyclability of paper. It has to be noted that the requirements on sustainability relate not only to the board material, but also to all other materials to be used (conductors, adhesives, potting compounds, resistive materials, dielectrics, etc.)
This is the mission of the CircEL-Paper project funded by the European Commission (Grant agreement ID: 101070114): a modification of paper to meet the above requirements, which also enables electroplating processes and VIA technologies, but also printing technologies with environmentally friendly metal ink formulation, bio-based dielectrics and encapsulation materials, (conductive) adhesives and resistors. All materials used are examined by means of life cycle analyses and toxicological tests. The recyclability of each modification is examined and, if necessary, an adapted recycling technology is developed.

Bikiaris
[ March 24, 2025 by vasoula2025 0 Comments ]

Researcher Nikolaos BIKIARIS

Short CV

Mr. Nikolaos Bikiaris is a graduate of the Department of Chemistry of the Aristotle University of Thessaloniki (2019), holder of a master’s degree from the Department of Chemistry of the same institution (2022) specialising in “Chemistry and Technology of Polymer and Nanocomposite Materials”. From May 2022, he is a PhD candidate in the field of Pharmaceutical Technology, of the Department of Pharmacy of the Aristotle University of Thessaloniki. aimed at the synthesis and characterisation of biodegradable and bio-derived materials from poly(lactic acid) for the preparation of -micro and -nanospheres as carriers for controlled drug release systems. His research interests include synthesis and characterisation of bio-derived polyesters, copolymers and blends, polymeric composites and nanocomposites, synthesis and characterisation of bionanocomposite polymeric materials. His research activity has been published in more than 25 papers in international scientific journals, with over 650 references, and h-index 10 (google scholar), and he participated in 30 national and international scientific conferences. He has also participated in numerous national and EU-funded research projects since 2015 as a researcher.

Abstract

Polylactic acid (PLA), a bio-base, biodegradable and compostable aliphatic polyester, has garnered increasing attention as a sustainable alternative to petrochemical-based plastics. However, the end-of-life management of PLA, especially in the context of its increasing use in printed electronic applications, remains a challenge. In this work, we explore a rapid and energy-efficient chemical recycling pathway for PLA and PLA-based copolyesters via microwave-assisted alkaline hydrolysis. By applying microwave irradiation in the presence of aqueous NaOH solutions, we achieved accelerated depolymerisation of PLA and its copolyesters into their monomers, primarily lactic acid and azelaic acid, under mild conditions (≤125 °C, <15 min). Furthermore, the presence of long, aliphatic co-monomers in PLA copolyesters based on poly(ethylene azelate) (PEAz), was found to influence the rate of hydrolysis, promoting chain mobility and facilitating backbone cleavage. The recovered acids were characterised via NMR confirming the efficient breakdown of the polymer chains. This approach offers a promising route toward closed-loop recycling of PLA-based materials, supporting circular economy principles. The process is scalable, cost-effective, and environmentally benign, positioning microwave-assisted hydrolysis as a valuable tool in sustainable polymer/electronic waste valorisation.